ISO 6469-1:2019
Electrically propelled road vehicles — Safety specifications — Part 1: Rechargeable energy storage system (RESS)
This document specifies safety requirements for rechargeable energy storage systems (RESS) of electrically propelled road vehicles for the protection of persons.
It does not provide the comprehensive safety information for the manufacturing, maintenance and repair personnel.
NOTE 1 Requirements for motorcycles and mopeds are specified in ISO 13063 and ISO 18243.
NOTE 2 Additional safety requirements can apply for RESS that can be recharged by means different from supplying electric energy (e.g. redox flow battery).
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Foreword
1 Scope
2 Normative references
3 Terms and definitions
4 General requirements
4.1 General electrical requirements
4.2 General safety requirements
5 Technical requirements
5.1 Mechanical requirements
5.2 Climatic requirements
5.2.1 Thermal shock cycling
5.3 Simulated vehicle accident requirements
5.3.1 Vehicle crash
5.3.2 Immersion into water
5.3.3 Exposure to fire
5.4 Electrical requirements
5.4.1 Isolation resistance
5.4.2 Clearance and creepage distance
5.4.3 Short-circuit protection
5.5 Functional requirements
5.5.1 General
5.5.2 Overcharge protection
5.5.3 Overdischarge protection
5.5.4 Protection against internal overheating
5.6 Requirements for the emission of hazardous gases and other hazardous substances
6 Test procedures
6.1 General test conditions
6.1.1 Test types and post-test observation
6.1.2 Test parameters
6.1.3 DUT requirements and preparation of the DUT for testing
6.1.4 Preconditioning of the DUT
6.1.5 Standard cycle (SC)
6.1.6 Testing of general safety requirements
6.2 Mechanical test
6.2.1 General
6.2.2 Vibration
6.2.3 Mechanical shock
6.3 Climatic test
6.3.1 Thermal shock cycling
6.4 Simulated vehicle accident tests
6.4.1 Vehicle crash
6.4.2 Immersion into water
6.4.3 Exposure to fire
6.5 Electrical test
6.5.1 Short circuit
6.6 Functional tests
6.6.1 General procedures
6.6.2 Overcharge protection
6.6.3 Overdischarge protection
6.6.4 Protection against internal overheating
Annex A (informative) Damage calculation
Annex B (informative) Example of the OEM specific test
Annex C (informative) Description of the screen
Bibliography
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Foreword
1 Scope
2 Normative references
3 Terms and definitions
4 General requirements
4.1 General electrical requirements
4.2 General safety requirements
5 Technical requirements
5.1 Mechanical requirements
5.2 Climatic requirements
5.2.1 Thermal shock cycling
5.3 Simulated vehicle accident requirements
5.3.1 Vehicle crash
5.3.2 Immersion into water
5.3.3 Exposure to fire
5.4 Electrical requirements
5.4.1 Isolation resistance
5.4.2 Clearance and creepage distance
5.4.3 Short-circuit protection
5.5 Functional requirements
5.5.1 General
5.5.2 Overcharge protection
5.5.3 Overdischarge protection
5.5.4 Protection against internal overheating
5.6 Requirements for the emission of hazardous gases and other hazardous substances
6 Test procedures
6.1 General test conditions
6.1.1 Test types and post-test observation
6.1.2 Test parameters
6.1.3 DUT requirements and preparation of the DUT for testing
6.1.4 Preconditioning of the DUT
6.1.5 Standard cycle (SC)
6.1.6 Testing of general safety requirements
6.2 Mechanical test
6.2.1 General
6.2.2 Vibration
6.2.3 Mechanical shock
6.3 Climatic test
6.3.1 Thermal shock cycling
6.4 Simulated vehicle accident tests
6.4.1 Vehicle crash
6.4.2 Immersion into water
6.4.3 Exposure to fire
6.5 Electrical test
6.5.1 Short circuit
6.6 Functional tests
6.6.1 General procedures
6.6.2 Overcharge protection
6.6.3 Overdischarge protection
6.6.4 Protection against internal overheating
Annex A (informative) Damage calculation
Annex B (informative) Example of the OEM specific test
Annex C (informative) Description of the screen
Bibliography