ISO 16092-3:2017
Machine tools safety — Presses — Part 3: Safety requirements for hydraulic presses
ISO 16092-3:2017, in addition to ISO 16092‑1, specifies the technical safety requirements and measures to be adopted by persons undertaking the design, manufacture and supply of hydraulic presses which are intended to work cold metal or material partly made up of cold metal.
The presses covered by this document range in size from small high-speed machines with a single operator producing small workpieces to large relatively slow-speed machines with several operators and large complex workpieces.
ISO 16092-3:2017 deals with all significant hazards relevant for hydraulic presses when they are used as intended and under the conditions of misuse which are reasonably foreseeable by the manufacturer (see Clause 4). All the phases of the lifetime of the machinery as described in ISO 12100:2010, 5.4 have been taken into consideration.
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Foreword
Introduction
1 Scope
2 Normative references
3 Terms and definitions
4 List of significant hazards
5 Safety requirements and/or measures
5.1 General
5.2 Basic design considerations
5.2.1 Hydraulic and pneumatic systems — Common features
5.2.2 Pneumatic systems
5.2.3 Hydraulic systems
5.2.4 Electric systems
5.3 Mechanical hazards in the tools area
5.3.1 Major danger zone
5.3.2 Safeguarding measures
5.3.3 Other safety requirements
5.3.4 Release of trapped persons between the tools
5.3.5 Release of persons trapped inside enclosed areas
5.3.6 Prevention of gravity fall during maintenance or repair
5.3.7 Prevention of unintended gravity fall during production (down-stroking press)
5.4 Control and monitoring system
5.4.1 Control and monitoring functions
5.4.2 Muting
5.4.3 Selection devices
5.4.4 Position sensors
5.4.5 Control devices
5.4.6 Valves
5.4.7 Performance level of safety functions
5.5 Tool-setting, trial strokes, maintenance and lubrication
5.5.1 Movement during tool-setting, maintenance and lubrication
5.5.2 Movement by inching device
5.6 Mechanical hazards — Other
5.7 Slips, trips and falls
5.8 Protection against other hazards
6 Verification of the safety requirements and/or measures
7 Information for use
7.1 General
7.2 Marking
7.3 Warnings
7.4 Instruction handbook
Annex A (informative) Significant hazards, hazardous situations and protective measures
Annex B (normative) Calculation of minimum distances
Annex C (normative) The response time of the hydraulic system
Annex D (informative) Interlocking devices associated with guards
Annex E (informative) The connection of the stopping time measurement equipment
Annex F (informative) Examples for hydraulic speed limitation
Bibliography
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Foreword
Introduction
1 Scope
2 Normative references
3 Terms and definitions
4 List of significant hazards
5 Safety requirements and/or measures
5.1 General
5.2 Basic design considerations
5.2.1 Hydraulic and pneumatic systems — Common features
5.2.2 Pneumatic systems
5.2.3 Hydraulic systems
5.2.4 Electric systems
5.3 Mechanical hazards in the tools area
5.3.1 Major danger zone
5.3.2 Safeguarding measures
5.3.3 Other safety requirements
5.3.4 Release of trapped persons between the tools
5.3.5 Release of persons trapped inside enclosed areas
5.3.6 Prevention of gravity fall during maintenance or repair
5.3.7 Prevention of unintended gravity fall during production (down-stroking press)
5.4 Control and monitoring system
5.4.1 Control and monitoring functions
5.4.2 Muting
5.4.3 Selection devices
5.4.4 Position sensors
5.4.5 Control devices
5.4.6 Valves
5.4.7 Performance level of safety functions
5.5 Tool-setting, trial strokes, maintenance and lubrication
5.5.1 Movement during tool-setting, maintenance and lubrication
5.5.2 Movement by inching device
5.6 Mechanical hazards — Other
5.7 Slips, trips and falls
5.8 Protection against other hazards
6 Verification of the safety requirements and/or measures
7 Information for use
7.1 General
7.2 Marking
7.3 Warnings
7.4 Instruction handbook
Annex A (informative) Significant hazards, hazardous situations and protective measures
Annex B (normative) Calculation of minimum distances
Annex C (normative) The response time of the hydraulic system
Annex D (informative) Interlocking devices associated with guards
Annex E (informative) The connection of the stopping time measurement equipment
Annex F (informative) Examples for hydraulic speed limitation
Bibliography