ISO 12405-1:2011
Electrically propelled road vehicles — Test specification for lithium-ion traction battery packs and systems — Part 1: High-power applications
ISO 12405-1:2011 specifies test procedures for lithium-ion battery packs and systems for use in electrically propelled road vehicles.
The specified test procedures enable the determination of the essential characteristics of performance, reliability and abuse of lithium-ion battery packs and systems. They assist the user of ISO 12405-1:2011 to compare the test results achieved for different battery packs or systems.
Therefore, ISO 12405-1:2011 specifies standard test procedures for basic characteristics of performance, reliability and abuse of lithium-ion battery packs and systems.
It enables the setting up of a dedicated test plan for an individual battery pack or system subject to agreement between the customer and supplier. If required, the relevant test procedures and/or test conditions of lithium-ion battery packs and systems can be selected from the standard tests provided in ISO 12405-1:2011 to configure a dedicated test plan.
ISO 12405-1:2011 specifies tests for high-power battery packs and systems.
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Scope
Normative references
Terms and definitions
Symbols and abbreviated terms
Symbols
Abbreviated terms
General requirements
General conditions
Prerequisites
Accuracy of measurement equipment and measured values
Test sequence plan
Tests
Battery pack — Typical configuration
Battery system — Typical configuration
BCU
Battery system with integrated BCU
Battery system with external BCU
Preparation of battery pack and system for bench testing
Preparation of battery pack
Preparation of battery system
General tests
Preconditioning cycles
Purpose
Test procedure
Standard cycle
Purpose
Test procedure
General
Standard discharge
Standard charge
Performance tests
Energy and capacity at room temperature
Purpose
Test procedure
Requirement
Energy and capacity at different temperatures and discharge
Purpose
Test procedure
Requirements
Power and internal resistance
Purpose
Pulse power characterization profile
Test procedure
Requirements
No-load SOC loss
Purpose
Test procedure
Test sequence
Requirement
SOC loss at storage
Purpose
Test procedure
Test sequence
Requirement
Cranking power at low temperature
Purpose
Test procedure
Requirement
Cranking power at high temperature
Purpose
Test procedure
Requirement
Energy efficiency
Purpose
Test description
Test procedure
Requirement
Calculation example for energy efficiency test
Cycle life
Purpose
Test procedure
Preparation
Test profile cycle life test
Test sequence cycle life test
Conditions
Monitoring and data logging
SOC determination
End of test criteria
Capacity fade
Requirement
Calculation example for cycle life test
Reliability tests
Dewing — Temperature change
Purpose
Test procedure
Requirement
Thermal shock cycling
Purpose
Test
Requirement
Vibration
Purpose
Vibration test part 1 — Battery pack and system
Test procedure
Requirements
Vibration test part 2 — Electric/electronic devices of batte
Test procedure
Requirement
Mechanical shock
Purpose
Test
Requirement
Abuse tests
Information
State of charge
Conditioning
Test duration
Short-circuit protection
Purpose
Test procedure
Requirements
Overcharge protection
Purpose
Test procedure
Requirement
Overdischarge protection
Purpose
Test procedure
Requirements
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Scope
Normative references
Terms and definitions
Symbols and abbreviated terms
Symbols
Abbreviated terms
General requirements
General conditions
Prerequisites
Accuracy of measurement equipment and measured values
Test sequence plan
Tests
Battery pack — Typical configuration
Battery system — Typical configuration
BCU
Battery system with integrated BCU
Battery system with external BCU
Preparation of battery pack and system for bench testing
Preparation of battery pack
Preparation of battery system
General tests
Preconditioning cycles
Purpose
Test procedure
Standard cycle
Purpose
Test procedure
General
Standard discharge
Standard charge
Performance tests
Energy and capacity at room temperature
Purpose
Test procedure
Requirement
Energy and capacity at different temperatures and discharge
Purpose
Test procedure
Requirements
Power and internal resistance
Purpose
Pulse power characterization profile
Test procedure
Requirements
No-load SOC loss
Purpose
Test procedure
Test sequence
Requirement
SOC loss at storage
Purpose
Test procedure
Test sequence
Requirement
Cranking power at low temperature
Purpose
Test procedure
Requirement
Cranking power at high temperature
Purpose
Test procedure
Requirement
Energy efficiency
Purpose
Test description
Test procedure
Requirement
Calculation example for energy efficiency test
Cycle life
Purpose
Test procedure
Preparation
Test profile cycle life test
Test sequence cycle life test
Conditions
Monitoring and data logging
SOC determination
End of test criteria
Capacity fade
Requirement
Calculation example for cycle life test
Reliability tests
Dewing — Temperature change
Purpose
Test procedure
Requirement
Thermal shock cycling
Purpose
Test
Requirement
Vibration
Purpose
Vibration test part 1 — Battery pack and system
Test procedure
Requirements
Vibration test part 2 — Electric/electronic devices of batte
Test procedure
Requirement
Mechanical shock
Purpose
Test
Requirement
Abuse tests
Information
State of charge
Conditioning
Test duration
Short-circuit protection
Purpose
Test procedure
Requirements
Overcharge protection
Purpose
Test procedure
Requirement
Overdischarge protection
Purpose
Test procedure
Requirements