AS/NZS 3584.3:2012
Diesel engine systems for underground coal mines - Part 3: Maintenance
Specifies requirements and recommendations for examining, servicing, maintaining, repairing, overhauling and testing diesel engine systems, including those that comply with AS/NZS 3584.1 and AS/NZS 3584.2, for use in underground coal mines.
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AS/NZS 3584.3:2012 DIESEL ENGINE SYSTEMS FOR UNDERGROUND COAL MINES - MAINTENANCE
PREFACE
CONTENTS
SECTION 1 SCOPE AND GENERAL
1.1 SCOPE
1.2 APPLICATION
1.3 NORMATIVE REFERENCES
1.4 DEFINITIONS
1.4.1 General
1.4.2 Assessment body
1.4.3 Certification documents
1.4.4 Competent person
1.4.5 Design registration number
1.4.6 Diesel engine system
1.4.7 Diesel engine system documentation
1.4.8 Emergency stop system
1.4.9 Engine safety shutdown system
1.4.10 Ex
1.4.11 Examination
1.4.12 Exhaust emissions
1.4.13 Fire protection
1.4.14 Gap (diametral clearance)
1.4.15 Hazardous area
1.4.16 High idle speed
1.4.17 Item registration number
1.4.18 Low idle speed
1.4.19 Maintenance
1.4.20 Modification
1.4.21 Owner
1.4.22 Overhaul
1.4.23 Rated power
1.4.24 Rated speed
1.4.25 Recognition identifier
1.4.26 Recognized service facility
1.4.27 Repair
1.4.28 Responsible person
1.4.29 Safety critical system/component
1.4.30 Service
1.4.31 Statutory authority
SECTION 2 MAINTENANCE MANAGEMENT SYSTEM
2.1 GENERAL
2.2 MAINTENANCE INFORMATION TO BE PROVIDED BY MANUFACTURER TO PURCHASER
2.3 ELEMENTS OF THE MAINTENANCE MANAGEMENT SYSTEM
2.4 SAFETY FILE
SECTION 3 MAINTENANCE PROCEDURES
3.1 ESTABLISHMENT OF PROCEDURES
3.2 CODED MAINTENANCE
3.2.1 Description
3.2.2 Frequency
3.2.3 Routine safety check
3.2.4 Code A
3.2.5 Code B
3.2.6 Code C
3.2.7 Code D
3.3 DIESEL EXHAUST EMISSIONS
3.4 PLACES OF WORK
3.4.1 General
3.4.2 Service
3.5 SPECIFIC CHECKING
3.5.1 Regular safety checks
3.5.2 Electrical
3.5.3 Calibration or verification of sensors
3.5.4 Mating surfaces
3.5.5 Machining
3.5.6 Welding and brazing
3.5.7 Fasteners
3.6 REPAIRS AND REPLACEMENT PARTS
3.6.1 General
3.6.2 Repairs
3.6.3 Replacement parts
3.7 MODIFICATIONS
3.8 REPORTING
3.9 DAMAGE
SECTION 4 PERSONNEL
4.1 COMPETENCE
4.2 SUPERVISION
4.2.1 General
4.2.2 Additional requirements-Competence
4.2.3 Responsible person
4.3 TRAINERS
4.4 TRAINING AND COMPETENCE
4.4.1 Competence
4.4.2 Training
4.4.3 Training aids
4.4.4 Standards
4.4.5 Legislation
4.4.6 Training units
SECTION 5 MARKING AND TRACEABILITY
5.1 GENERAL
5.1.1 Code D
5.1.2 New components
5.2 MINIMUM MARKING FOR CODE D
5.3 FORM OF MARKING
5.4 SUBSEQUENT OVERHAULS
5.4.1 General
5.4.2 Marking of repaired/overhauled equipment
APPENDIX A - RECOGNIZED SERVICE FACILITIES
A1 GENERAL
A2 SERVICE FACILITY PROGRAM
A3 BASIC RULES
A3.1 Recognized service facilities program-Assessment bodies
A3.2 Contents and copies of the certificate of recognition
A3.3 Factors affecting the issuing, maintenance and withdrawal of certificate of recognition
A3.4 Maintaining certificate of recognition
A3.5 Obligations of the recognized service facilities
A4 PROCEDURES FOR RECOGNIZED SERVICE FACILITIES
A4.1 General
A4.2 Obtaining a certificate of recognition
A4.3 Requirements to achieve a certificate of recognition
A4.4 Application process for certificate of recognition as a recognized service facility
A4.5 Assessment of applications for a certificate of recognition as a recognized service facility
A4.6 Certification maintenance
APPENDIX B - TRAINING PROGRAMS AND ASSESSMENT METHODS
B1 PURPOSE
B2 COMPETENCE
B2.1 Assessment or verification of competence
B2.2 Responsible person competence
B3 TRAINING
B4 ASSESSMENT
APPENDIX C - REQUIREMENTS FOR HYDROSTATIC TESTING
C1 GENERAL
C2 HYDROSTATIC TESTING
C3 APPARATUS
C4 PROCEDURE
C4.1 Inlet system
C4.2 Exhaust system excluding the conditioner body
C4.3 Water-based conditioner
C4.4 Acceptance criteria
C5 TEST REPORT
APPENDIX D - EXHAUST EMISSION TESTING
D1 INTRODUCTION
D2 EMISSION TESTING
APPENDIX E - EXAMPLES OF CODED MAINTENANCE
E1 GENERAL
E2 PRE-START INSPECTION AND TEST (see Clause 3.2)
E3 CODE A EXAMINATION AND TEST-DAILY (see Clause 3.2)
E4 CODE B EXAMINATION AND TEST-WEEKLY (see Clause 3.2)
E5 CODE C EXAMINATION AND TEST (see Clause 3.2)
E6 CODE D EXAMINATION AND TEST (see Clause 3.2)
E6.1 General
E6.2 Confirmation of details
E6.3 Component testing and verification
E6.4 Temperature-sensing devices
E6.5 Components/parts re-assembly
E6.6 CODE D POST RE-ASSEMBLY EXAMINATION AND TEST (see Clause 3.2)
BIBLIOGRAPHY
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References
Diesel engine systems for underground coal mines - Fire protected - Heavy duty
Diesel engine systems for underground coal mines - Explosion protected
Related Information
Approved Code Of Practice for Fire or Explosion in Underground Mines and Tunnels
Ministry: WorkSafe New Zealand - Energy Safety
Section: 6.4.1
Citation context:(a) The mine manager at an underground coal mine should ensure that all diesel-powered vehicles and equipment used underground complies with the requirements of AS/NZS 3584, including:... ...(iii) AS/NZS 3584.3.2012 “Diesel engine systems for underground coal mines, Part 3: Maintenance”.
Approved Code Of Practice for Fire or Explosion in Underground Mines and Tunnels
Ministry: WorkSafe New Zealand - Energy Safety
Section: Appendix C3
Citation context:AS/NZS 3584.3:2012 “Diesel engine systems for underground coal mines, Part 3: Maintenance”.
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AS/NZS 3584.3:2012 DIESEL ENGINE SYSTEMS FOR UNDERGROUND COAL MINES - MAINTENANCE
PREFACE
CONTENTS
SECTION 1 SCOPE AND GENERAL
1.1 SCOPE
1.2 APPLICATION
1.3 NORMATIVE REFERENCES
1.4 DEFINITIONS
1.4.1 General
1.4.2 Assessment body
1.4.3 Certification documents
1.4.4 Competent person
1.4.5 Design registration number
1.4.6 Diesel engine system
1.4.7 Diesel engine system documentation
1.4.8 Emergency stop system
1.4.9 Engine safety shutdown system
1.4.10 Ex
1.4.11 Examination
1.4.12 Exhaust emissions
1.4.13 Fire protection
1.4.14 Gap (diametral clearance)
1.4.15 Hazardous area
1.4.16 High idle speed
1.4.17 Item registration number
1.4.18 Low idle speed
1.4.19 Maintenance
1.4.20 Modification
1.4.21 Owner
1.4.22 Overhaul
1.4.23 Rated power
1.4.24 Rated speed
1.4.25 Recognition identifier
1.4.26 Recognized service facility
1.4.27 Repair
1.4.28 Responsible person
1.4.29 Safety critical system/component
1.4.30 Service
1.4.31 Statutory authority
SECTION 2 MAINTENANCE MANAGEMENT SYSTEM
2.1 GENERAL
2.2 MAINTENANCE INFORMATION TO BE PROVIDED BY MANUFACTURER TO PURCHASER
2.3 ELEMENTS OF THE MAINTENANCE MANAGEMENT SYSTEM
2.4 SAFETY FILE
SECTION 3 MAINTENANCE PROCEDURES
3.1 ESTABLISHMENT OF PROCEDURES
3.2 CODED MAINTENANCE
3.2.1 Description
3.2.2 Frequency
3.2.3 Routine safety check
3.2.4 Code A
3.2.5 Code B
3.2.6 Code C
3.2.7 Code D
3.3 DIESEL EXHAUST EMISSIONS
3.4 PLACES OF WORK
3.4.1 General
3.4.2 Service
3.5 SPECIFIC CHECKING
3.5.1 Regular safety checks
3.5.2 Electrical
3.5.3 Calibration or verification of sensors
3.5.4 Mating surfaces
3.5.5 Machining
3.5.6 Welding and brazing
3.5.7 Fasteners
3.6 REPAIRS AND REPLACEMENT PARTS
3.6.1 General
3.6.2 Repairs
3.6.3 Replacement parts
3.7 MODIFICATIONS
3.8 REPORTING
3.9 DAMAGE
SECTION 4 PERSONNEL
4.1 COMPETENCE
4.2 SUPERVISION
4.2.1 General
4.2.2 Additional requirements-Competence
4.2.3 Responsible person
4.3 TRAINERS
4.4 TRAINING AND COMPETENCE
4.4.1 Competence
4.4.2 Training
4.4.3 Training aids
4.4.4 Standards
4.4.5 Legislation
4.4.6 Training units
SECTION 5 MARKING AND TRACEABILITY
5.1 GENERAL
5.1.1 Code D
5.1.2 New components
5.2 MINIMUM MARKING FOR CODE D
5.3 FORM OF MARKING
5.4 SUBSEQUENT OVERHAULS
5.4.1 General
5.4.2 Marking of repaired/overhauled equipment
APPENDIX A - RECOGNIZED SERVICE FACILITIES
A1 GENERAL
A2 SERVICE FACILITY PROGRAM
A3 BASIC RULES
A3.1 Recognized service facilities program-Assessment bodies
A3.2 Contents and copies of the certificate of recognition
A3.3 Factors affecting the issuing, maintenance and withdrawal of certificate of recognition
A3.4 Maintaining certificate of recognition
A3.5 Obligations of the recognized service facilities
A4 PROCEDURES FOR RECOGNIZED SERVICE FACILITIES
A4.1 General
A4.2 Obtaining a certificate of recognition
A4.3 Requirements to achieve a certificate of recognition
A4.4 Application process for certificate of recognition as a recognized service facility
A4.5 Assessment of applications for a certificate of recognition as a recognized service facility
A4.6 Certification maintenance
APPENDIX B - TRAINING PROGRAMS AND ASSESSMENT METHODS
B1 PURPOSE
B2 COMPETENCE
B2.1 Assessment or verification of competence
B2.2 Responsible person competence
B3 TRAINING
B4 ASSESSMENT
APPENDIX C - REQUIREMENTS FOR HYDROSTATIC TESTING
C1 GENERAL
C2 HYDROSTATIC TESTING
C3 APPARATUS
C4 PROCEDURE
C4.1 Inlet system
C4.2 Exhaust system excluding the conditioner body
C4.3 Water-based conditioner
C4.4 Acceptance criteria
C5 TEST REPORT
APPENDIX D - EXHAUST EMISSION TESTING
D1 INTRODUCTION
D2 EMISSION TESTING
APPENDIX E - EXAMPLES OF CODED MAINTENANCE
E1 GENERAL
E2 PRE-START INSPECTION AND TEST (see Clause 3.2)
E3 CODE A EXAMINATION AND TEST-DAILY (see Clause 3.2)
E4 CODE B EXAMINATION AND TEST-WEEKLY (see Clause 3.2)
E5 CODE C EXAMINATION AND TEST (see Clause 3.2)
E6 CODE D EXAMINATION AND TEST (see Clause 3.2)
E6.1 General
E6.2 Confirmation of details
E6.3 Component testing and verification
E6.4 Temperature-sensing devices
E6.5 Components/parts re-assembly
E6.6 CODE D POST RE-ASSEMBLY EXAMINATION AND TEST (see Clause 3.2)
BIBLIOGRAPHY
Previous versions
AS/NZS 3584.3:2012
Online Library subscription information
Online library subscriptions provide a cost-effective solution for organisations of any size to access the latest standards, offering 24/7 access to a personalised catalogue. The service ensures subscribers have have the most up-to-date version of selected standards, incluing automatic updates for any amendments or versions. Pricing is dependent on the chosen standards and the number of concurrent users, with discounts applied from the standards PDF price. For customised subscriptions or further inquiries, contact the Online Library team.