AS/NZS 5263.0:2023
Gas appliances, Part 0: General requirements
Standard specifies general requirements and test methods for appliances and equipment which use gas as a fuel and which are intended for domestic, commercial, or light industrial use, to an energy input limit of 1 000 MJ/h or any lower limit specified in the appliance-specific part of the AS/NZS 5263 series of Standards. Provides requirements for appliances for fixed installation, portable and mobile appliances, and appliances for use in caravans and boats.
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AS/NZS 5263.0:2023 Gas appliances General requirements
Preface
Section 1 Scope and general
1.1 Scope and application
1.1.1 Scope
1.1.2 Application
1.2 Normative references
1.3 Terms and definitions
1.4 Test methods
Section 2 Design and construction
2.1 Scope
2.2 General design requirements
2.2.1 Adequacy of means of support
2.2.2 Positioning of removable components
2.2.3 Fitting of flame safeguards
2.2.4 Fixing of gas manifolds
2.2.5 Protection of vitreous enamel
2.2.6 Sealing of programmed ignition adjustments
2.2.7 Protection of aluminium tubing
2.2.8 Protection of electric lamps
2.2.9 Thermal insulation
2.2.10 Protection of wiring and controls from weather conditions
2.2.11 Sharp edges
2.2.12 Provision for removal of condensate
2.2.13 Design of appliance base
2.2.14 Provision for moving appliances
2.2.15 Prevention of manual contact with fan impeller
2.3 Materials
2.3.1 Suitability of materials and finishes
2.3.2 Resistance to corrosion
2.3.3 Materials containing asbestos
2.3.4 Materials in contact with gas
2.3.5 Components required to be placed in a flame
2.3.6 Jointing compounds and jointing materials
2.3.7 Zinc based alloys
2.4 Design for assembly and installation
2.4.1 Conformance of alternative forms
2.4.2 Fixing of gas connections
2.4.3 Gas inlet connection
2.4.4 Access to connections
2.4.5 Restraint where a hose assembly is used
2.4.6 Securing of table top appliance
2.5 Design for maintenance
2.5.1 Accessibility for adjustment
2.5.2 Accessibility for replacement
2.5.3 Dismantling and replacement by the user
2.5.4 Threaded connections
2.5.5 Inaccessible nuts or bolts
2.5.6 Insertion and removal of injectors
2.5.7 Viewing of flames
2.5.8 Means for gas pressure measurement
2.5.9 Accessibility of electrical system
2.5.10 Connection of electrical components
2.5.11 Plug and socket connections
2.6 Design for use
2.6.1 Prevention of injury at ignition
2.6.2 Proving of burner or pilot ignition
2.6.3 Burner controls
2.6.4 Primary guard openings
2.6.5 Touchability of flames
2.6.6 Air filters
2.7 Controls and safety devices
2.7.1 Safety shut off system
2.7.2 Pilot shut off
2.7.3 Main burner shut off provision
2.7.4 Programmable electronic systems
2.7.5 Safety devices and interlocks
2.7.6 Locking means for adjusting devices
2.7.7 Tip over system
2.7.8 Design of valve handles, movable dials and pointers
2.7.9 Fitting of self-latching valves
2.7.10 Shut off valve — Table top appliances
2.7.11 Gas/air ratio controls
2.8 Gas train
2.8.1 Manual shut off valves
2.8.2 Provision of pressure regulators
2.8.3 Positioning of regulators
2.8.4 Control of bleed lines
2.8.5 Main burner automatic shut off valves
2.8.6 Holes for screws, pins and other fasteners
2.8.7 Jointing
2.8.8 Use of soft solder
2.8.9 Pilot gas filters
2.8.10 Gas hose assemblies
2.8.11 Protection of hose assembly
2.8.12 Quick-connect devices
2.8.13 Compression fittings
2.8.14 Classification of safety shut off valves
2.9 Combustion air and flue systems
2.9.1 Design of air entry and combustion product discharge
2.9.2 Flue terminal openings
2.9.3 Flue terminal and draught diverters construction
2.9.4 Draught diverters
2.9.5 Design of flue connection
2.9.6 Automatic flue dampers
2.9.7 Combustion products temperature limit device
2.9.8 Flue cowls
2.10 Fan assisted combustion systems
2.10.1 Combustion air supply equipment
2.10.2 Combustion air flow proving interlock
2.10.3 Prevention of combustion air backflow
2.11 Burners and ignition systems
2.11.1 Aeration adjustment for Universal LP Gas appliances
2.11.2 Protection of ports and injectors
2.11.3 Restrictions on gauze over primary air ports
2.11.4 Location of burner mixing tubes
2.11.5 Burner supports
2.11.6 Support of pilots, igniters and flame sensing devices
2.11.7 Positive location of flash ignition tubes
2.11.8 Securing of removable burner components
2.11.9 Burners with granular media (Australia only)
2.11.10 Tray type burners — Turndown limits
2.11.11 Burners with remote manual ignition
2.11.12 Burners with direct manual ignition
2.11.13 Interconnected burners
2.11.14 Manually operated burners enclosed in a compartment
2.11.15 Means of ignition for room sealed appliances
2.12 Components
2.12.1 Safety components
2.12.2 Suitability of bearings
2.12.3 Protection of bearings
2.12.4 Gas pressure regulators
2.13 Cylinders and cylinder compartments
2.13.1 Indoor appliances
2.13.2 Ventilation of cylinder compartments for cylinders exceeding 1.25 kg gas capacity
2.13.3 Ventilation of cylinder compartments for cylinders not exceeding 1.25 kg gas capacity
2.13.4 Separation of cylinder compartment
2.13.5 Accessibility of cylinder valve
2.13.6 Protection from spillover
2.13.7 Means to accommodate a cylinder
2.13.8 Testing of cylinder connection
2.14 Markings
2.14.1 Language
2.14.2 Permanent markings on appliances
2.14.3 Marking of doors and covers
2.14.4 Marking of flash ignition tubes
2.14.5 Indication of function
2.14.6 Gas type marking
2.14.7 Marking of thermostat dials
2.14.8 Interference with combustion air
2.14.9 Gas type colour code
2.14.10 Identification of injectors
2.14.11 Direction of rotation of fans
2.14.12 Label on guard
2.14.13 Flue terminal marking
2.14.14 Markings on packaging
2.14.15 Markings on appliances suitable for boat or caravan installation
2.14.16 Marking of appliances with non-adjustable gas/air ratio controls
2.15 Instructions
2.15.1 Language
2.15.2 Installation
2.15.3 Operation
2.15.4 Maintenance
Section 3 Preliminary tests — Line gases
3.1 General
3.1.1 Gases for testing
3.1.2 Test gas composition
3.1.3 Test gas properties
3.1.4 Test gas pressure
3.1.5 Supply voltage for testing
3.1.6 Burners with displaceable media
3.2 Preparation for testing
3.2.1 Electrical safety requirements
3.2.2 Appliances designed for various flue configurations
3.2.3 Setting up an appliance for testing
3.2.4 Appliance regulators not to be removed during testing
3.2.5 Protection from accidental draughts
3.2.6 Prevention of gas rate variation
3.2.7 Flue gas sampling
3.2.8 Turndown gas consumption
3.2.9 Excess gas consumption
3.3 Gas leakage
3.4 Gas consumption
3.4.1 Tolerance on determined gas consumption
3.4.2 Determined gas consumption of permanent pilots
3.5 Gas pressure regulators
3.6 Ignition and safety shut off systems
3.6.1 General requirements
3.6.2 Additional requirements for atmospheric burners with automatic burner ignition systems not based on permanent pilots
3.6.3 Additional requirements for fan assisted combustion systems with automatic ignition not based on permanent pilots
3.7 Ignition of draped fabric
Section 4 Tests under limiting conditions
4.1 General
4.2 CO/CO2 ratio limits for any independent surface combustion burner — Underload
4.3 CO/CO2 ratio limits for any independent burner — Overload
4.4 CO/CO2 ratio limits for permanent pilots — Overload
4.5 Flame characteristics at maximum and minimum limiting conditions
4.6 Burner ignition at maximum and minimum limiting conditions
4.7 Delayed ignition at maximum and minimum limiting conditions
4.8 Reignition at turndown under draught conditions
4.9 Pilot ignition and stability at maximum and minimum limiting conditions
4.10 Burner stability when changing setting
4.11 Unburnt gas release from burner system
4.12 Blocked flueway terminal
4.13 Case pressure test
4.14 Effect of opening and closing doors at turndown condition
4.15 Sooting — Luminous effect appliances
4.16 Burner interference at ignition or during combustion
Section 5 Performance specifications
5.1 Combustion air supply
5.1.1 Combustion air flow proving
5.1.2 Obstruction of air inlets
5.1.3 Power failure of fan assisted combustion systems
5.2 Flue operation
5.2.1 Diversion of combustion products
5.2.2 Spillage of combustion products
5.2.3 Performance with downdraught, updraught and blocked flue
5.2.4 Flue response to combustion fan failure
5.2.5 Flue gas temperatures
5.2.6 Performance of combustion products temperature limit device
5.2.7 Safety shutdown — Combustion products limits
5.2.8 Automatic flue damper devices
5.3 Condensate
5.3.1 Control of flue gas condensate
5.3.2 Condensate interference with combustion
5.3.3 Blocked condensate drain
5.4 Temperature hazards
5.4.1 General
5.4.2 Appliance operating conditions
5.4.3 Temperature limits — Surrounding surfaces
5.4.4 Temperature limits — Surfaces intended to be handled
5.4.5 Temperature limits — Surfaces likely to be accidentally touched
5.4.6 Temperature limits — Appliance safety
5.4.7 Temperature limits — Protection from contact with the heat source
5.4.8 Additional temperature limits for appliances with air circulating fans
5.5 Heat resistance of appliance
5.5.1 Resistance to temperatures
5.5.2 Resistance to temperatures — Burner light back
5.5.3 Minimum temperature requirements of heat exchangers during warming-up period
5.5.4 Maximum temperature requirements for heat exchanger materials
5.6 Durability
5.6.1 Zinc based alloys
5.6.2 Permanent markings
5.6.3 Effect of spillover on ignition systems
5.6.4 Automatic flue damper device
5.6.5 Resistance to vibration
5.7 Electrical supply variation or failure
5.7.1 Response to electrical supply variation or failure
5.7.2 Power failure
5.7.3 Response of gas/air ratio controls to electrical supply variation
5.8 Appliance operation under linting conditions
5.9 Rain test
5.9.1 Outdoor appliances
5.9.2 Room sealed appliances
5.9.3 Appliances suitable for boat or caravan installation
5.10 Operation under windy conditions
5.10.1 Outdoor “unattended” appliances
5.10.2 Outdoor “attended” appliances
5.10.3 Room sealed appliances
5.11 Strength and stability
5.11.1 Bearing pressure
5.11.2 Strength of flue connection
5.11.3 Stability
5.11.4 Hydrostatic strength
5.11.5 Pan stability
5.11.6 Body loading
5.11.7 Attachment of primary guard
5.11.8 Strength of primary guard incorporating glass or similar material(s)
5.11.9 Glass subject to impact or thermal shock
5.12 Thermal efficiency (Australia only)
5.13 Vitiation and emissions
5.13.1 Operation of oxygen depletion system
5.13.2 Vitiation
5.13.3 Combustion at low appliance inlet pressure
5.13.4 CO/CO2 ratio at the manufacturer’s nominal test point pressure
5.13.5 Nitrogen dioxide emission rate (Australia only)
5.13.6 Maladjustment of adjustable gas/air ratio controls
Appendix A (normative) Figures A.1 to A.21
Appendix B (normative) Meter volume correction factors
Appendix C (informative) Diagrammatic representation of an operating system for automatic burners
Appendix D (normative) Flue gas sampling and temperature measurement
Appendix E (normative) Flue sampling method for small flues
Appendix F (normative) Pressure and gas volume test equipment
Appendix G (informative) Diagrammatical representations of outdoor areas
Appendix H (informative) Guidelines on providing written appliance specifications
Appendix ZA (normative) Preliminary test methods
Appendix ZB (normative) Limiting conditions test methods
Appendix ZC (normative) Performance test methods
Bibliography
Previous versions
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References
Safety glazing materials in buildings
Gas installations – Part 1: General installations
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AS/NZS 5263.0:2023 Gas appliances General requirements
Preface
Section 1 Scope and general
1.1 Scope and application
1.1.1 Scope
1.1.2 Application
1.2 Normative references
1.3 Terms and definitions
1.4 Test methods
Section 2 Design and construction
2.1 Scope
2.2 General design requirements
2.2.1 Adequacy of means of support
2.2.2 Positioning of removable components
2.2.3 Fitting of flame safeguards
2.2.4 Fixing of gas manifolds
2.2.5 Protection of vitreous enamel
2.2.6 Sealing of programmed ignition adjustments
2.2.7 Protection of aluminium tubing
2.2.8 Protection of electric lamps
2.2.9 Thermal insulation
2.2.10 Protection of wiring and controls from weather conditions
2.2.11 Sharp edges
2.2.12 Provision for removal of condensate
2.2.13 Design of appliance base
2.2.14 Provision for moving appliances
2.2.15 Prevention of manual contact with fan impeller
2.3 Materials
2.3.1 Suitability of materials and finishes
2.3.2 Resistance to corrosion
2.3.3 Materials containing asbestos
2.3.4 Materials in contact with gas
2.3.5 Components required to be placed in a flame
2.3.6 Jointing compounds and jointing materials
2.3.7 Zinc based alloys
2.4 Design for assembly and installation
2.4.1 Conformance of alternative forms
2.4.2 Fixing of gas connections
2.4.3 Gas inlet connection
2.4.4 Access to connections
2.4.5 Restraint where a hose assembly is used
2.4.6 Securing of table top appliance
2.5 Design for maintenance
2.5.1 Accessibility for adjustment
2.5.2 Accessibility for replacement
2.5.3 Dismantling and replacement by the user
2.5.4 Threaded connections
2.5.5 Inaccessible nuts or bolts
2.5.6 Insertion and removal of injectors
2.5.7 Viewing of flames
2.5.8 Means for gas pressure measurement
2.5.9 Accessibility of electrical system
2.5.10 Connection of electrical components
2.5.11 Plug and socket connections
2.6 Design for use
2.6.1 Prevention of injury at ignition
2.6.2 Proving of burner or pilot ignition
2.6.3 Burner controls
2.6.4 Primary guard openings
2.6.5 Touchability of flames
2.6.6 Air filters
2.7 Controls and safety devices
2.7.1 Safety shut off system
2.7.2 Pilot shut off
2.7.3 Main burner shut off provision
2.7.4 Programmable electronic systems
2.7.5 Safety devices and interlocks
2.7.6 Locking means for adjusting devices
2.7.7 Tip over system
2.7.8 Design of valve handles, movable dials and pointers
2.7.9 Fitting of self-latching valves
2.7.10 Shut off valve — Table top appliances
2.7.11 Gas/air ratio controls
2.8 Gas train
2.8.1 Manual shut off valves
2.8.2 Provision of pressure regulators
2.8.3 Positioning of regulators
2.8.4 Control of bleed lines
2.8.5 Main burner automatic shut off valves
2.8.6 Holes for screws, pins and other fasteners
2.8.7 Jointing
2.8.8 Use of soft solder
2.8.9 Pilot gas filters
2.8.10 Gas hose assemblies
2.8.11 Protection of hose assembly
2.8.12 Quick-connect devices
2.8.13 Compression fittings
2.8.14 Classification of safety shut off valves
2.9 Combustion air and flue systems
2.9.1 Design of air entry and combustion product discharge
2.9.2 Flue terminal openings
2.9.3 Flue terminal and draught diverters construction
2.9.4 Draught diverters
2.9.5 Design of flue connection
2.9.6 Automatic flue dampers
2.9.7 Combustion products temperature limit device
2.9.8 Flue cowls
2.10 Fan assisted combustion systems
2.10.1 Combustion air supply equipment
2.10.2 Combustion air flow proving interlock
2.10.3 Prevention of combustion air backflow
2.11 Burners and ignition systems
2.11.1 Aeration adjustment for Universal LP Gas appliances
2.11.2 Protection of ports and injectors
2.11.3 Restrictions on gauze over primary air ports
2.11.4 Location of burner mixing tubes
2.11.5 Burner supports
2.11.6 Support of pilots, igniters and flame sensing devices
2.11.7 Positive location of flash ignition tubes
2.11.8 Securing of removable burner components
2.11.9 Burners with granular media (Australia only)
2.11.10 Tray type burners — Turndown limits
2.11.11 Burners with remote manual ignition
2.11.12 Burners with direct manual ignition
2.11.13 Interconnected burners
2.11.14 Manually operated burners enclosed in a compartment
2.11.15 Means of ignition for room sealed appliances
2.12 Components
2.12.1 Safety components
2.12.2 Suitability of bearings
2.12.3 Protection of bearings
2.12.4 Gas pressure regulators
2.13 Cylinders and cylinder compartments
2.13.1 Indoor appliances
2.13.2 Ventilation of cylinder compartments for cylinders exceeding 1.25 kg gas capacity
2.13.3 Ventilation of cylinder compartments for cylinders not exceeding 1.25 kg gas capacity
2.13.4 Separation of cylinder compartment
2.13.5 Accessibility of cylinder valve
2.13.6 Protection from spillover
2.13.7 Means to accommodate a cylinder
2.13.8 Testing of cylinder connection
2.14 Markings
2.14.1 Language
2.14.2 Permanent markings on appliances
2.14.3 Marking of doors and covers
2.14.4 Marking of flash ignition tubes
2.14.5 Indication of function
2.14.6 Gas type marking
2.14.7 Marking of thermostat dials
2.14.8 Interference with combustion air
2.14.9 Gas type colour code
2.14.10 Identification of injectors
2.14.11 Direction of rotation of fans
2.14.12 Label on guard
2.14.13 Flue terminal marking
2.14.14 Markings on packaging
2.14.15 Markings on appliances suitable for boat or caravan installation
2.14.16 Marking of appliances with non-adjustable gas/air ratio controls
2.15 Instructions
2.15.1 Language
2.15.2 Installation
2.15.3 Operation
2.15.4 Maintenance
Section 3 Preliminary tests — Line gases
3.1 General
3.1.1 Gases for testing
3.1.2 Test gas composition
3.1.3 Test gas properties
3.1.4 Test gas pressure
3.1.5 Supply voltage for testing
3.1.6 Burners with displaceable media
3.2 Preparation for testing
3.2.1 Electrical safety requirements
3.2.2 Appliances designed for various flue configurations
3.2.3 Setting up an appliance for testing
3.2.4 Appliance regulators not to be removed during testing
3.2.5 Protection from accidental draughts
3.2.6 Prevention of gas rate variation
3.2.7 Flue gas sampling
3.2.8 Turndown gas consumption
3.2.9 Excess gas consumption
3.3 Gas leakage
3.4 Gas consumption
3.4.1 Tolerance on determined gas consumption
3.4.2 Determined gas consumption of permanent pilots
3.5 Gas pressure regulators
3.6 Ignition and safety shut off systems
3.6.1 General requirements
3.6.2 Additional requirements for atmospheric burners with automatic burner ignition systems not based on permanent pilots
3.6.3 Additional requirements for fan assisted combustion systems with automatic ignition not based on permanent pilots
3.7 Ignition of draped fabric
Section 4 Tests under limiting conditions
4.1 General
4.2 CO/CO2 ratio limits for any independent surface combustion burner — Underload
4.3 CO/CO2 ratio limits for any independent burner — Overload
4.4 CO/CO2 ratio limits for permanent pilots — Overload
4.5 Flame characteristics at maximum and minimum limiting conditions
4.6 Burner ignition at maximum and minimum limiting conditions
4.7 Delayed ignition at maximum and minimum limiting conditions
4.8 Reignition at turndown under draught conditions
4.9 Pilot ignition and stability at maximum and minimum limiting conditions
4.10 Burner stability when changing setting
4.11 Unburnt gas release from burner system
4.12 Blocked flueway terminal
4.13 Case pressure test
4.14 Effect of opening and closing doors at turndown condition
4.15 Sooting — Luminous effect appliances
4.16 Burner interference at ignition or during combustion
Section 5 Performance specifications
5.1 Combustion air supply
5.1.1 Combustion air flow proving
5.1.2 Obstruction of air inlets
5.1.3 Power failure of fan assisted combustion systems
5.2 Flue operation
5.2.1 Diversion of combustion products
5.2.2 Spillage of combustion products
5.2.3 Performance with downdraught, updraught and blocked flue
5.2.4 Flue response to combustion fan failure
5.2.5 Flue gas temperatures
5.2.6 Performance of combustion products temperature limit device
5.2.7 Safety shutdown — Combustion products limits
5.2.8 Automatic flue damper devices
5.3 Condensate
5.3.1 Control of flue gas condensate
5.3.2 Condensate interference with combustion
5.3.3 Blocked condensate drain
5.4 Temperature hazards
5.4.1 General
5.4.2 Appliance operating conditions
5.4.3 Temperature limits — Surrounding surfaces
5.4.4 Temperature limits — Surfaces intended to be handled
5.4.5 Temperature limits — Surfaces likely to be accidentally touched
5.4.6 Temperature limits — Appliance safety
5.4.7 Temperature limits — Protection from contact with the heat source
5.4.8 Additional temperature limits for appliances with air circulating fans
5.5 Heat resistance of appliance
5.5.1 Resistance to temperatures
5.5.2 Resistance to temperatures — Burner light back
5.5.3 Minimum temperature requirements of heat exchangers during warming-up period
5.5.4 Maximum temperature requirements for heat exchanger materials
5.6 Durability
5.6.1 Zinc based alloys
5.6.2 Permanent markings
5.6.3 Effect of spillover on ignition systems
5.6.4 Automatic flue damper device
5.6.5 Resistance to vibration
5.7 Electrical supply variation or failure
5.7.1 Response to electrical supply variation or failure
5.7.2 Power failure
5.7.3 Response of gas/air ratio controls to electrical supply variation
5.8 Appliance operation under linting conditions
5.9 Rain test
5.9.1 Outdoor appliances
5.9.2 Room sealed appliances
5.9.3 Appliances suitable for boat or caravan installation
5.10 Operation under windy conditions
5.10.1 Outdoor “unattended” appliances
5.10.2 Outdoor “attended” appliances
5.10.3 Room sealed appliances
5.11 Strength and stability
5.11.1 Bearing pressure
5.11.2 Strength of flue connection
5.11.3 Stability
5.11.4 Hydrostatic strength
5.11.5 Pan stability
5.11.6 Body loading
5.11.7 Attachment of primary guard
5.11.8 Strength of primary guard incorporating glass or similar material(s)
5.11.9 Glass subject to impact or thermal shock
5.12 Thermal efficiency (Australia only)
5.13 Vitiation and emissions
5.13.1 Operation of oxygen depletion system
5.13.2 Vitiation
5.13.3 Combustion at low appliance inlet pressure
5.13.4 CO/CO2 ratio at the manufacturer’s nominal test point pressure
5.13.5 Nitrogen dioxide emission rate (Australia only)
5.13.6 Maladjustment of adjustable gas/air ratio controls
Appendix A (normative) Figures A.1 to A.21
Appendix B (normative) Meter volume correction factors
Appendix C (informative) Diagrammatic representation of an operating system for automatic burners
Appendix D (normative) Flue gas sampling and temperature measurement
Appendix E (normative) Flue sampling method for small flues
Appendix F (normative) Pressure and gas volume test equipment
Appendix G (informative) Diagrammatical representations of outdoor areas
Appendix H (informative) Guidelines on providing written appliance specifications
Appendix ZA (normative) Preliminary test methods
Appendix ZB (normative) Limiting conditions test methods
Appendix ZC (normative) Performance test methods
Bibliography
Previous versions
AS/NZS 5263.0:2023
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The cost of your subscription will depend on which standards you want to access, and how many people in your organisation need to be able to access the Online Library subscription at the same time (concurrent users). During your subscription period, we are also able to make any necessary changes and ensure you are aware of any pricing changes that result. For a quote, contact our Online Library team by emailing onlinelibrary@standards.govt.nz.