AS/NZS 1163:2016
Cold-formed structural steel hollow sections
Specifies the requirements for the production and supply of cold-formed, electric resistance-welded, steel hollow sections used for structural purposes. It considers three strength grades, with or without impact properties, that are suitable for welding. This Standard applies to structural hollow sections formed cold without subsequent heat treatment. This Standard is intended for general structural and engineering applications. All grades specified in this Standard are suitable for welding, in accordance with AS/NZS 1554, Parts 1, 2, 5 and 7; and fastening, as specified in AS 3990, AS 4100, AS/NZS 4600, AS 5100.6 and NZS 3404.
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AS/NZS 1163:2016 COLD-FORMED STRUCTURAL STEEL HOLLOW SECTIONS
PREFACE
CONTENTS
1 SCOPE
2 NORMATIVE REFERENCES
3 DEFINITIONS AND NOTATIONS
3.1 Analysis
3.1.1 Cast analysis
3.1.2 Product analysis
3.2 Batch
3.3 Can
3.4 Cold-formed hollow section
3.5 Cold-rolled and annealed coil
3.6 Crack
3.7 Defects
3.8 Factory production control
3.9 Fine grained steels
3.10 Heat
3.11 Hot-rolled coil
3.12 Inspection
3.13 Lap
3.14 Longitudinal direction
3.15 Longitudinal weld seam
3.16 Manufacturer
3.17 May
3.18 Purchaser
3.19 Seams (defect)
3.20 Shall
3.21 Should
3.22 Structural hollow sections
3.23 Supplier
3.24 Testing
3.25 Test piece
3.26 Test sample
3.27 Test specimen
3.28 Transverse direction
3.29 Type testing
3.30 Unit
4 DESIGNATION
5 MANUFACTURING PROCESS
5.1 Steel feed
5.2 Finished product
6 CHEMICAL COMPOSITION
6.1 General
6.2 Cast analysis
6.3 Product analysis
7 MANUFACTURING TOLERANCES
7.1 General
7.2 Measurement of size and shape
7.2.1 General
7.2.2 External dimensions
7.2.3 Thickness
7.2.4 Out-of-roundness
7.2.5 Concavity and convexity
7.2.6 Squareness of sides
7.2.7 External corner profile
7.2.8 Twist
7.2.9 Straightness
7.2.10 Removal of the external weld seam upset
8 FREEDOM FROM DEFECTS
8.1 General
8.2 Weld seam
8.2.1 Position
8.2.2 Non-destructive examination
8.3 Removal of surface defects
8.4 Weld repair of surface defects
9 TESTING
9.1 Selection of test samples
9.2 Position and orientation of test pieces
9.2.1 Tensile test and impact test
9.2.2 Cold flattening test
9.3 Preparation of test pieces for mechanical testing
9.3.1 General
9.3.2 Tensile test piece
9.3.3 Impact test piece
9.3.4 Ageing treatment
9.3.5 Cold flattening test
9.4 Mechanical testing
9.4.1 Tensile test
9.4.2 Impact test
9.4.3 Cold flattening test
10 MECHANICAL PROPERTIES
10.1 Tensile test
10.2 Impact test
10.3 Cold flattening test
11 IDENTIFICATION, TEST AND INSPECTION CERTIFICATES
11.1 Identification
11.1.1 Individual length markings
11.1.2 Bundle/pack markings
11.2 Test and inspection certificates
11.2.1 General
11.2.2 Transmission of test and inspection certificates by an intermediary
11.2.3 Qualifications on test and inspection certificates
11.2.4 Minimum requirements for test and inspection certificates
12 SAMPLING AND TESTING TO DEMONSTRATE PRODUCT CONFORMITY
13 ROUNDING OF NUMBERS
13.1 General
13.2 Tensile properties
14 MANIPULATION
15 SECTION DESIGNATIONS, NOMINAL DIMENSIONS, CROSS-SECTION PROPERTIES AND MASSES
APPENDIX A - PURCHASING GUIDELINES
A1 GENERAL
A2 INFORMATION TO BE SUPPLIED BY THE PURCHASER
A3 INSPECTION
A4 HEAT TREATMENT
APPENDIX B - PRODUCT CONFORMITY
B1 SCOPE
B2 INITIAL TYPE TESTING
B2.1 General
B2.2 Minimum sampling and testing plan
B3 PRODUCTION TESTING AND INSPECTION
B3.1 Minimum batch testing and inspection
B3.2 Statistical sampling
B4 FACTORY PRODUCTION CONTROL
B4.1 General
B4.2 Equipment
B4.3 Raw materials
B4.4 Product testing and evaluation
B5 NONCONFORMING PRODUCTS
B5.1 General
B5.2 Retests
B5.3 Repair
B6 DOCUMENTATION
APPENDIX C - MANIPULATION
APPENDIX D - SECTION DESIGNATIONS, DIMENSIONS AND CROSS-SECTION PROPERTIES
APPENDIX E - FORMULAE FOR THE CALCULATION OF SECTIONAL PROPERTIES
E1 GENERAL
E2 CIRCULAR HOLLOW SECTIONS
E3 RECTANGULAR OR SQUARE HOLLOW SECTIONS
BIBLIOGRAPHY
Amendments
Previous versions
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AS/NZS 1163:2016 COLD-FORMED STRUCTURAL STEEL HOLLOW SECTIONS
PREFACE
CONTENTS
1 SCOPE
2 NORMATIVE REFERENCES
3 DEFINITIONS AND NOTATIONS
3.1 Analysis
3.1.1 Cast analysis
3.1.2 Product analysis
3.2 Batch
3.3 Can
3.4 Cold-formed hollow section
3.5 Cold-rolled and annealed coil
3.6 Crack
3.7 Defects
3.8 Factory production control
3.9 Fine grained steels
3.10 Heat
3.11 Hot-rolled coil
3.12 Inspection
3.13 Lap
3.14 Longitudinal direction
3.15 Longitudinal weld seam
3.16 Manufacturer
3.17 May
3.18 Purchaser
3.19 Seams (defect)
3.20 Shall
3.21 Should
3.22 Structural hollow sections
3.23 Supplier
3.24 Testing
3.25 Test piece
3.26 Test sample
3.27 Test specimen
3.28 Transverse direction
3.29 Type testing
3.30 Unit
4 DESIGNATION
5 MANUFACTURING PROCESS
5.1 Steel feed
5.2 Finished product
6 CHEMICAL COMPOSITION
6.1 General
6.2 Cast analysis
6.3 Product analysis
7 MANUFACTURING TOLERANCES
7.1 General
7.2 Measurement of size and shape
7.2.1 General
7.2.2 External dimensions
7.2.3 Thickness
7.2.4 Out-of-roundness
7.2.5 Concavity and convexity
7.2.6 Squareness of sides
7.2.7 External corner profile
7.2.8 Twist
7.2.9 Straightness
7.2.10 Removal of the external weld seam upset
8 FREEDOM FROM DEFECTS
8.1 General
8.2 Weld seam
8.2.1 Position
8.2.2 Non-destructive examination
8.3 Removal of surface defects
8.4 Weld repair of surface defects
9 TESTING
9.1 Selection of test samples
9.2 Position and orientation of test pieces
9.2.1 Tensile test and impact test
9.2.2 Cold flattening test
9.3 Preparation of test pieces for mechanical testing
9.3.1 General
9.3.2 Tensile test piece
9.3.3 Impact test piece
9.3.4 Ageing treatment
9.3.5 Cold flattening test
9.4 Mechanical testing
9.4.1 Tensile test
9.4.2 Impact test
9.4.3 Cold flattening test
10 MECHANICAL PROPERTIES
10.1 Tensile test
10.2 Impact test
10.3 Cold flattening test
11 IDENTIFICATION, TEST AND INSPECTION CERTIFICATES
11.1 Identification
11.1.1 Individual length markings
11.1.2 Bundle/pack markings
11.2 Test and inspection certificates
11.2.1 General
11.2.2 Transmission of test and inspection certificates by an intermediary
11.2.3 Qualifications on test and inspection certificates
11.2.4 Minimum requirements for test and inspection certificates
12 SAMPLING AND TESTING TO DEMONSTRATE PRODUCT CONFORMITY
13 ROUNDING OF NUMBERS
13.1 General
13.2 Tensile properties
14 MANIPULATION
15 SECTION DESIGNATIONS, NOMINAL DIMENSIONS, CROSS-SECTION PROPERTIES AND MASSES
APPENDIX A - PURCHASING GUIDELINES
A1 GENERAL
A2 INFORMATION TO BE SUPPLIED BY THE PURCHASER
A3 INSPECTION
A4 HEAT TREATMENT
APPENDIX B - PRODUCT CONFORMITY
B1 SCOPE
B2 INITIAL TYPE TESTING
B2.1 General
B2.2 Minimum sampling and testing plan
B3 PRODUCTION TESTING AND INSPECTION
B3.1 Minimum batch testing and inspection
B3.2 Statistical sampling
B4 FACTORY PRODUCTION CONTROL
B4.1 General
B4.2 Equipment
B4.3 Raw materials
B4.4 Product testing and evaluation
B5 NONCONFORMING PRODUCTS
B5.1 General
B5.2 Retests
B5.3 Repair
B6 DOCUMENTATION
APPENDIX C - MANIPULATION
APPENDIX D - SECTION DESIGNATIONS, DIMENSIONS AND CROSS-SECTION PROPERTIES
APPENDIX E - FORMULAE FOR THE CALCULATION OF SECTIONAL PROPERTIES
E1 GENERAL
E2 CIRCULAR HOLLOW SECTIONS
E3 RECTANGULAR OR SQUARE HOLLOW SECTIONS
BIBLIOGRAPHY
Amendments
Previous versions
AS/NZS 1163:2016
Online Library subscription pricing
The cost of your subscription will depend on which standards you want to access, and how many people in your organisation need to be able to access the Online Library subscription at the same time (concurrent users). During your subscription period, we are also able to make any necessary changes and ensure you are aware of any pricing changes that result. For a quote, contact our Online Library team by emailing onlinelibrary@standards.govt.nz.